Thin Film Pt100 Sensor

Element Type:Thin Film Platinum Resistance Thermistor
Element Dimensions:2.0mm x 2.3mm x 1.0mm,1.6mm x 2.0mm x 1.0mm,1.2mm x 2.0mm x 1.0mm
Lead Specifications:Length: 10 mm,Diameter: 0.2 mm
Lead Material: Platinum-nickel wire (optional: silver-palladium/platinum/silver-nickel)
Lead Tensile Strength:≥9 N
Insulation Resistance:100 MΩ at 20°C, >2 MΩ at 500°C
Temperature Coefficient (TCR):3850 ppm/°C
Operating Current:0.3 ~ 1 mA (self-heating effect to be considered)
Long-Term Stability:≤±0.04% resistance drift after 1000 hours at 500°C
Response Time:Flow (V=0.4 m/s):t0.5 = 0.05 s,t10 = 0.15 s;Airflow (V=2 m/s):t0.5 = 3 s,t10 = 10 s
Self-Heating Coefficient:0.4°C/mW
Vibration Resistance:≥40g acceleration (10 ~ 2000 Hz frequency range)
Shock Resistance:≥100g acceleration (8 ms half-sine wave)
Packaging:Vacuum plastic packaging (other packaging formats available upon request)
Product Description

Thin Film Pt100 Sensor Manufacturer And Supplier

Xi'an Tongzida Technology Co., Ltd. is a trusted Thin Film Pt100 Sensor manufacturer with over a decade of expertise in advanced sensor solutions. Our sensors combine IEC60751 compliance, aerospace-grade durability, and customizable designs to deliver unmatched accuracy (±0.01Ω) across -200°C to +850°C. With automated production, ISO9001-certified quality, and vacuum packaging, we empower industries requiring reliable, high-performance temperature measurement.

Thin Film Pt100 Sensor

Why Choose Our Thin Film Pt100 Sensor?

  • Ultra-Fast Response: When deployed in flow environments, it can rapidly generate readings within a mere 0.05 seconds, facilitating immediate and accurate data acquisition for time - sensitive operations.
  • Extreme Environment Ready: Built to endure the harshest conditions, this product is capable of withstanding intense 100g shocks and 40g vibrations, ensuring reliable performance in rugged settings.
  • Tailored Solutions: Enjoy the flexibility to customize the product's specifications, including sizes from 1.2mm to 4.0mm, lead materials like Pt - Ni or Ag - Pd, and packaging options to meet unique requirements.
  • Long-Term Stability: With an outstanding stability profile, it exhibits a minimal ≤0.04% drift after 1,000 continuous hours of operation at 50°C, guaranteeing consistent performance over the long run.

    Factory pictures

     

Specifications

Parameter Details
Dimensions 2.0x2.3x1.0mm, 1.6x2.0x1.0mm, 1.2x2.0x1.0mm
Lead Material Platinum-nickel (default); optional silver-palladium/platinum
Temperature Coefficient 3850 ppm/°C (IEC60751 compliant)
Operating Current 0.3–1 mA (low self-heating: 0.4°C/mW)
Response Time 0.05s (flow), 3s (airflow)
Insulation Resistance 100 MΩ at 20°C; >2 MΩ at 500°C

Reference Selection Guide

Application Recommended Model Key Benefit
EV Battery Monitoring TZ-PT100-2.0mm-PtNi Shock resistance (100g)
Aerospace Systems TZ-PT100-1.2mm-Pt Ultra-compact, -200°C rated
Medical Sterilization TZ-PT100-1.6mm-AgPd Fast response, 0.01Ω accuracy

Key Features

  1. Precision Engineering: Our products feature laser-trimmed thin-film chips, meticulously crafted to ensure an ultra-precise ±0.01Ω tolerance, meeting the stringent 1/30B class standards.
  2. Robust Construction: With platinum-nickel leads boasting a tensile strength of ≥9N, these products are built to withstand the rigors of even the most demanding and harsh installation environments.
  3. Wide Compatibility: Engineered for seamless integration, they work effortlessly with PLCs, SCADA systems, and IoT-enabled platforms, enhancing connectivity and operational efficiency.

Applications

Our Thin Film Pt100 Sensor excels in:

  • Industrial Automation: Monitor furnace temps (up to 850°C) with minimal drift.
  • EV Thermal Management: Track battery packs under 40g vibrations.
  • Aerospace: Measure cryogenic fuels (-200°C) with compact 1.2mm probes.
  • Medical Devices: Ensure ±0.1°C accuracy in MRI machines and sterilizers.

Certificates & Quality Control

Every sensor in our lineup adheres strictly to ISO9001, CE, and RoHS standards, embodying our unwavering dedication to quality, safety, and environmental responsibility. The ISO9001 certification attests to our robust quality management systems, while CE compliance ensures that our products meet stringent European health, safety, and environmental protection requirements. RoHS compliance further confirms our commitment to producing sensors free from hazardous substances. Through comprehensive batch testing, we meticulously conduct TCR verification to ensure thermal stability, perform insulation checks to guarantee electrical safety, and subject the sensors to 48 hours of thermal cycling to test their resilience across varying temperatures. This meticulous process guarantees that each sensor meets the highest performance and reliability benchmarks.

certificate

Packaging & Delivery

Our products are securely encased in standard vacuum-sealed packaging, a tried-and-true method that provides an airtight barrier against moisture. This protective measure safeguards your items from any water-induced degradation, ensuring they arrive in pristine condition, whether they're traveling across town or around the world. For those with urgent needs, we offer express shipping options to expedite delivery. Additionally, we're well-equipped to handle bulk orders efficiently. With a streamlined logistics process and dedicated resources, we can dispatch large shipments within just 5–7 days, balancing speed and reliability for your convenience.

FAQ

Q: Can you provide ATEX/IECEx-certified sensors?
A: Yes! We offer explosion-proof versions for oil/gas applications.

Q: What's the MOQ for custom designs?
A: No MOQ—prototypes or bulk orders welcome.

Q: Do you supply calibration certificates?
A: Yes, each unit includes NIST-traceable documentation.

Q: How to reduce self-heating errors?
A: Use 0.3mA current for static measurements; our team can optimize settings.

Q: Lead time for 10,000 units?
A: 14 days—contact us for expedited options.

Contact Us

Need a Thin Film Pt100 Sensor tailored to your specs? Email sales11@xatzd.com for quotes, CAD files, or technical consultations. Let's engineer your precision solution!

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